Bike Helmet OEM Service Supplier MTB Mountain Cycling Road Bike Street Helmets

Product Description

Custom Design Safety Sport Mountain bike road Helmet with Protective Gear
Basic Info

Model:NO: CG-ZM22	Trademark:cgpro
origin:Guangdong,China	productivity:5000pieces/day

packing and Delivery

size of packing carton	73*58*35CM
pcs/ carton	12pcs/ctn

 

Product Description

Feature:

I. Design Features

Visor Design: Mountain bike helmets are typically equipped with a visor at the front, which is one of their distinctive features. The visor serves to shield against sunlight and prevent glare during riding, effectively avoiding situations where riders cannot clearly see the road due to light interference, thereby enhancing riding safety and comfort.

Ventilation Holes Design: Although the design of ventilation holes may vary depending on the brand and model, most mountain bike helmets incorporate ventilation holes to ensure breathability and heat dissipation during rides, keeping riders' heads cool and alert.

Shape & Style: Mountain bike helmets feature a relatively rugged shape and a sporty, outdoor-oriented style, making them suitable for complex and varied environments such as mountain biking.

II. Materials & Structure

Shell Material: The outer shell of the helmet is composed of high-strength plastic PC, a material that can withstand impacts and collisions, thereby protecting the rider's head.

Impact Absorption Layer: Inside the helmet, there is an impact absorption layer made of EPS, a lightweight and strong material. In the event of a collision, this layer absorbs and distributes the impact force, reducing head injuries.

Fitting System: The helmet's fitting system includes helmet straps and adjusters, which secure the helmet on the head and ensure a snug fit.

III. Functional Features

Safety: Mountain bike helmets provide comprehensive safety protection for riders through their sturdy shells, impact absorption layers, and well-designed fitting systems.

Comfort: The helmet is equipped with comfortable padding to provide additional cushioning and protection while enhancing wearing comfort. It also features an adjustable head circumference design to accommodate riders with different head shapes.

Lightweight: To reduce the burden on riders, mountain bike helmets emphasize lightweight design. By utilizing lightweight materials and rational structural design, the helmet maintains a low weight while offering sufficient protection.

Specification

Product Name	MTB/Road bike/ Street bike Helmet
Item Number	CG-ZM22
Material	PC+EPS
Color	various color as it shown
Size	S/M(54-58CM);M/L(58-62CM)
weight	280g
Function	Head Safety Protection
Usage	Bike/ski/skating sports
Learn More	pls contact us
MOQ	500 sets

Detailed Photos

 

HIGH QUALITY: 
Lighter weight foams and plastics that provide equal or better impact protection could help reduce neck fatigue and improve comfort. Aerospace and automotive industries are driving material innovations that may transfer to helmets.

Eco-friendly materials like plant-based foams, recycled plastics, and natural fibers would reduce environmental impact. These materials are advancing but need more testing to prove safety.

Smart materials that stiffen on impact, or active cooling materials could dynamically improve protection and comfort. Expect more integration of technology into helmet materials.
 

 

PERFECT PROTECTION:
Heavy-duty bike helmet in premium buffering material with high performance is built for both comfort and safety.Unisex design,good for both men,women and youth.

Bicycle helmets play an important role in protecting cyclists from head injuries in the event of an accident. According to a study published in the New England Journal of Medicine, helmets reduce the risk of head injury by nearly 70% and the risk of brain injury by nearly 65%.

Wearing a properly fitted bicycle helmet each time you ride is the single most effective way to prevent or reduce head and brain injuries. The inner liner absorbs the energy from the impact to minimize the force transmitted to the head. The hard outer shell spreads the force over a broader area so less of it is transmitted to the rider's skull.

While no helmet can prevent all head injuries, choosing a quality helmet and wearing it on every ride can greatly reduce the risk of permanent injury. Proper helmet use should be part of every cyclist's basic safety practices.

 

ADJUSTABLE BUCKLES:

Equipped with durable quick release buckle and adjustable dial,make this snowboard helmet suitable for different head circumference and comfortable to wear.

The straps and buckles are key components that allow the helmet to be properly secured to the rider's head. Most quality bike helmets use nylon for the straps. Nylon is a strong, flexible, and durable material that is well-suited for straps that need to withstand frequent adjustments and tension.

The nylon straps are produced through an extrusion process where the molten nylon material is pushed through a die into long strands that are then cooled and solidified. These strands are stretched and woven together to create nylon straps with the desired width and thickness.

 

COMFORT PADDING:

The comfort padding inside a helmet is a crucial component for rider safety and enjoyment. The padding serves multiple purposes - absorbing impact, wicking away moisture, preventing the helmet from rubbing, and ensuring a proper fit.

The padding production starts with cutting foam or fabric materials into the required shapes and sizes. The foam can be open or closed-cell, with open-cell being more breathable and closed-cell providing more support. The fabric is often a technical performance material designed to wick sweat.

Precise die cutting machines are used to cut the padding pieces efficiently and accurately. The pieces are then assembled into pads and inserted into designated areas inside the helmet lining. This is done either by hand or using specialized equipment for large scale production.

 

VENTILATION:
Proper ventilation is crucial for a safe and comfortable bicycle helmet. Helmet vents allow air to flow through the helmet, cooling the rider's head. The number, size, shape, and placement of vents all factor into a helmet's ventilation system.

Most quality helmets have between 15-25 vents. More vents provide better airflow, but also compromise the helmet's structure. Large front vents pull air into the helmet, while rear vents expel warm air. Top vents assist with updraft. The best helmets find a balance between sufficient ventilation and safety.  

Vent design affects airflow too. Vents with smoothed edges and contoured shapes improve airflow. Strategic vent placement draws air over hot spots like the forehead. Channels between vents guide air through the helmet. Some helmets integrate ventilation into the retention system with padded cups that lift the helmet slightly off the head.

Advanced helmets use computational fluid dynamics (CFD) software to optimize vent design. CFD models air movement to pinpoint areas of high heat concentration. Engineers tweak vent shapes and placements to target ventilation to these hot spots. Prototypes are then wind tunnel tested to confirm ventilation efficacy.

 

Company Profile

GPRO Sports Limitedbased in China, specializes in developingdesigning, and manufacturing of all kindsof safety helmets of the highest quality. Wewere established in 2008 and has quicklygrown into a professional Manufacturer ofall kinds of Helmet Products.In 2016, the business expanded to new composite carbon fiber helmet products! Until now,Our carbon fiber product related to Helmets, Automotive, Sports, Furniture, Luxury goods etc..the OEM production for the famous brands, our products are exported to all over the world.CGpro began as assembly operation to become one of the most professional intergrated manu-facturers in the worId. OUR FACTORT IS CERTIFICATED ISO 9001:2008 AND BSCI.

As your professional manufacturer of helmet products solution provider, we have strong technicalresearch and development strength, professional and accurate date caculation, complete equip.ment, and an experienced management team. lt can open molds and order various helmetproducts according to customer requirements.
 
With the increasing awareness of safety, the application of safety helmets in many fields has become more and more extensive. As a company focused on the development and production of safety protection products, we feel a great responsibility and are committed to providing you with better and smarter safety helmet products.

Our production standards

High strength materials: Advanced PC materials and carbon fiber composite materials are used to ensure that the helmet has sufficient strength to withstand external shocks.

Lightweight design: By optimizing the material ratio and structural design, the helmet can reduce the weight as much as possible and reduce the burden on the wearer while maintaining high strength.

Excellent durability: The helmet can withstand the test of long-term use and extreme environments, ensuring the safety of users.

Good air permeability: The lining is made of breathable material, which ensures that the wearer can remain comfortable when wearing for a long time. 
 

Quality & After sale

Excellent after-sales service

Timely response to customer needs: Establish a rapid response mechanism to ensure that customers can contact the enterprise in time when they need help, and get solutions as soon as possible.

Professional technical support: to provide customers with professional technical support and consulting services to solve the problems and confusion encountered in the use of customers.

Repair and maintenance services: Provide product repair and maintenance services to ensure that the product always maintains good performance during use.

Return policy: Establish a clear return policy to provide customers with a worry-free shopping experience.

Quality guarantee

Every helmet would go through final quality assurance testing before shipment. This includes safety certifications, visual inspections, fit and comfort evaluations, labeling checks, and testing of all features like chin straps and ventilation. Destructive testing on samples can verify the helmet withstands impacts. 

Strict quality management system: Establish a sound quality management system, from raw material procurement, production process to product inspection, the whole process of strict quality control.

Advanced production equipment and technology: The introduction of advanced production equipment and technology to improve the production efficiency and quality of products.

Continuous improvement: According to market feedback and customer needs, continuously optimize product design and production process to improve product quality and performance.

 

Certifications

 

Why us

A)We have 28 years experiences to research and development for professional helmets, we have areverse engineering system and excellent development team

B)We have a complete series of independent production equipment and personnel matchingdepartment for helmet production

C)We have many years of experience in developing and producing excellent brands in dozens ofmarkets in Europe and America.

D) We have the advantage of being an exclusive agent for the main materials of helmets in Asia(Guaranteeing the ways of materials)

FAQ

1. Do you offer OEM service ?
   We accept OEM orders for all our helmets production lines, including client's logos and labels. After many years of explorationand development, we are sure we can meet all your requirements. we also have powerful R&D capabilities , just tell us your ideas, our R&D team can turn your idea into the concrete products, and help you to pass the relative testing standards, ensure the smoothly mass production, also help you to achieve profit maximization.
   
   2. Do you offer ODM SERVICE?
   Yes, To meet different customers' needs, usually we reinvest 20% of our annual revenue for new product development. Supported by a team of 15-20 highly qualified engineers. we design and develop new public molds every season.
   
   3. Can I request a sample?
   Yes! We offer charged samples according to the clients' requirements. The stock samples will be shipped to you within 24 hours after order confirmation (if without any logo). The samples are delivered by couriers with freight collect.
   
   4. How to guarantee clients interests?
   We have 360 degree guarantee policy:

1. After you approved the sample, before you place an order and pay for the deposit, cordially welcome you to pay a visit to our factories, we are sure that you will be greatly impressed by what we have and what we can do.
2. Before the delivery, we support our clients to arrange the third party to inspect the quality of the goods,If mass production is not same as approved sample, we will take the fully responsibility.
3. If you received any negative feedback about quality from users,you can send a new one to the customer and we will send a new one to you as compensation!   
   
   5. Can you do custom packaging for my product?
   Yes, Color box can be printed with your logo and your local language.
   
   6. What's the shipment method do you offer?
   A. For sample order, we use courier like DHL, UPS, TNT, FEDEX, EMS. You can also arrange your forwarder pick the goods from us. we also ship goods via china post for Brazil and Russia customers, it is easy to clear customs.
   B. For production order, sea cargo is the best choice.
   
   7. What is your payment method?
   T/T. Paypal.